1. [OC-1] OVERHEAD CRANE INTRODUCTION

• [OC-1.1] Introduction of Overhead Crane Types and Configurations:

This training module focuses on the various types and configurations of overhead cranes, including bridge cranes, gantry cranes, jib cranes, and their respective features and applications.

• [OC-1.2] Introduction of Hoist Types and Configurations:

This training module focuses on the various types and configurations of hoists used for overhead cranes, including wire rope hoist, chain hoist, open winch and their respective features and applications.

• [OC-1.3] Introduction to Overhead Crane Classification:

This course provides an overview of duty group with classification for defining use of overhead crane.

• [OC-1.4] Key Considerations Before Purchasing an Overhead Crane

This training course provides participants insights on the key items to consider while selecting and purchasing an overhead crane

• [OC-1.5] Effective Strategies for Purchasing an Overhead Crane:

This training course provides participants with the essential knowledge and skills required to navigate the process of purchasing an overhead crane.

2. [OC-2] OVERHEAD CRANE DESIGN

• [OC-2.1] Introduction to Overhead Crane Design:

This course provides an overview of the fundamental principles and considerations involved in the design of overhead cranes.

• [OC-2.2] Structural Design for Overhead Cranes:

Participants learn about the structural components of overhead cranes, including girder sizing, runway beams, columns, and connections, and the design methodologies to ensure stability and load-bearing capacity

• [OC-2.3] Mechanical Design and Components for Overhead Cranes:

This training module focuses on the mechanical aspects of overhead crane design, covering topics such as hoists, trolleys, brakes, drive systems, and gearing mechanisms.

• [OC-2.4] Electrical Design and Controls for Overhead Cranes:

Participants gain insights into the electrical design of overhead cranes, including power supply, control systems, circuitry, and safety features such as limit switches and emergency stop controls.

• [OC-2.5] Load Calculations for Overhead Cranes:

This course delves into load calculations, including dead loads, live loads, and impact factors, as well as analyzing the dynamic behaviour of cranes during lifting and traversing operations

• [OC-2.6] Overhead Crane’s Control and Automation:

This training segment covers advanced topics related to crane control and automation systems, including programmable logic controllers (PLCs), human-machine interfaces (HMIs), and integration with other industrial systems.

• [OC-2.7] Safety and Compliance in Overhead Crane Design:

This course emphasizes the importance of incorporating safety features, compliance with relevant standards and regulations, and risk assessment techniques in the design process.

• [OC-2.8] Design Optimization and Cost Considerations for Overhead Cranes:

Participants explore techniques for optimizing crane design to improve performance, efficiency, and cost-effectiveness while ensuring compliance with safety requirements.

[OC-3] OVERHEAD CRANE SAFETY

• [OC-3.1] Introduction to Overhead Crane Safety:

Overview of the importance of overhead crane safety, potential hazards, and the impact of accidents.

• [OC-3.2] Overhead Crane Safe Operation & Handling:

 Step-by-step guidelines for safe crane operation, including pre-operation checks, maintaining proper handling, sufficient clearance, avoiding overloading, signalling, and communication protocols.

• [OC-3.3] Overhead Crane Emergency Procedures:

Training on how to respond to emergencies, such as power failures, crane malfunctions, or accidents, to ensure the safety of personnel and minimize damage.

• [OC-3.4] Fall Protection and Personal Protective Equipment (PPE):

Guidelines on wearing appropriate PPE, such as hard hats, safety glasses, and harnesses, to protect against potential hazards and falls.

• [OC-3.5] Risk Assessment and Hazard Identification for Overhead Cranes:

Training on identifying potential hazards, conducting risk assessments, and implementing measures to mitigate risks required in installation, commissioning, operation and maintenance.

4. [OC-4] OVERHEAD CRANE OPERATION

• [OC-4.1] Overhead Crane Basic Operations and Controls:

Basic requirements and proper preparation for overhead crane operation, prepare participants to familiarize and to operate overhead crane in right manners. Operation involved would be hoisting, cross travel & long travel.

• [OC-4.2] Overhead Crane Controls and Instrumentation:

Participants gain an understanding of the various controls, switches and instrumentation systems used in overhead cranes, including pendant controls, wireless radio controls, and load monitoring devices in operating an overhead crane safely

• [OC-4.3] Overhead Crane Signalling, Rigging and Slinging Techniques:

Proper techniques for signalling, rigging and attaching loads, including selecting the appropriate slings, hooks, and attachments.

• [OC-4.4] Overhead Crane Best Practices:

Analysing real-life case studies and sharing best practices to learn from past incidents and improve safety measures.

• [OC-4.5] Overhead Crane Operator & Supervisor Responsibilities:

This session focuses on the role and responsibilities of crane operators, emphasizing situational awareness, effective communication, and adherence to safety protocols.

5. [OC-5] OVERHEAD CRANE MAINTENANCE, INSPECTIONS & ANNUAL RENEWAL

• [OC-5.1] Maintenance and Inspection for Overhead Cranes:

Understanding the importance of regular maintenance and inspections to identify potential defects or wear and tear.

• [OC-5.2] Load Capacity and Inspection for Overhead Cranes:

Detailed information on load capacity calculations, understanding load limits, and performing regular inspections for potential issues.

• [OC-5.3] PMA Renewal, Legal Compliance for Overhead Cranes:

Understanding the relevant safety standards, regulations, and guidelines applicable to overhead crane operations in Malaysia.

6. [OC-6] OVERHEAD CRANE TROUBLESHOOTING, REFURBISHMENT & OVERHAUL

• [OC-6.1] Overhead Crane Common Problems & Basic Troubleshooting:

Participants gain knowledge on basic troubleshooting techniques for common issues faced by overhead crane.

• [OC-6.2] Overhead Crane Refurbishment Enhanced Efficiency & Improved Performance

Participants will learn the important of refurbishing the overhead cranes, leading to enhanced efficiency and improved performance. Gain insights into optimizing crane operations and extending lifespan through effective refurbishment strategies.

• [OC-6.3] Overhead Crane Overhaul: Comprehensive Restoration for Peak Performance

Participants will gain expertise in the comprehensive restoration of overhead cranes through our training. Learn advanced techniques for maximizing performance, optimizing operations, and extending the lifespan of cranes for peak efficiency and productivity.